Motor-Controller Emerge 6000

High Quality Compact Motor Controller

About

The motor control unit for 48V drives was specially developed for use in light electric vehicles. With a continuous output of 6kW and a peak power of up to 12kW, the Emerge 6000 accelerates confidently through everyday life.

Thanks to the automatic teach-in function, the controller forms a powerful unit with the motor within a very short time. Our field-oriented control system with highly efficient control algorithms then ensures a unique driving experience.

With bluetooth and our Emerge EV App, we deliver a high quality display solution, basically for free.
In more than 5 million test kilometres in electric scooter sharing applications this controller has performed remarkably robust.

We developed 100% of the hardware and software, and are therefore able to react swiftly to customer requirements.

Overview

Supply voltage 14V - 65V
Phase current 300A
Motor types PMSM
Control algorithm Field oriented control with flux weakening
Functions Automatic teach-in, four ride modes, reverse gear, boost, display control, smartphone app
Position feedback Hall sensor
Analog inputs 2
Digital inputs 2
Communication CAN, Bluetooth
Diagnostic interface USB, CAN
Diameter 155mm
Height 45mm
Weight 914g

Downloads

Need a Motor?

Our 5kW DC Brushless Motor is a great all rounder. Check it out!


This motor is designed to work with our controller and can be implemented into many applications, you may have seen us wizzing about on our Go-Kart!


Additionally the Motor Controller can be mounted directly to the Drive Unit to create an all-in-one drive system, check it out below!

Have a different Motor In mind?

DON'T WORRY!


Our Controller is designed to work with various motors, including Hub/In-wheel. Using our advance programming software you can get the most out of your motor.


Check out our quick motor checklist below.

Any questions just Get In Touch!

DC Brushless Motor

Operates at 48V

3-Phase

Hall Sensors

Sends Digital Outputs

1500-6000W

Required Accessories

For Programming your Electric Vehicle you will need a USB-A to A data and power transfer cable. (like the image shown)

These can be picked up almost anywhere online, or in that random box of cables in your garage!

Recommended Accessories

In addition to the USB-A to A cable we would recommend using a USB isolator to protect your PC from possible over voltages and to prevent ground loops in your laboratory/test-bench.

While safety is built into our powertrain platform, a residual risk cannot be ruled out when applying certain changes. It is also recommended that you only change parameters during motor standstill. 

Build your own | Motor-Controller

Supporting elegant solutions

About

No problem! The board of our proven Emerge 6000 motor control unit is ideally suited to be embedded in a customer-specific installation space. We will supply you with it as an assembled printed circuit board and you take care of the mechanical and electrical integration.

Our control unit is also optimally equipped for special requirements: for example, there are some applications where the circuit board is placed behind a rotor in axial extension. In this case, we also have the option to work with an onboard resolver.

In the resolver, a magnet is placed on the shaft end and the motor control unit is placed centrally above it. This saves using Hall sensors and the associated wiring, which greatly improves the way the control unit works.

Together we will find the optimal solution – just contact us!

Overview

Supply voltage 14V - 65V
Phase current 300A
Motor types PMSM
Control algorithm Field oriented control with flux weakening
Functions Automatic teach-in, four ride modes, reverse gear, boost, display control, smartphone app
Position feedback Hall sensor, onboard resolver
Analog inputs 2
Digital inputs 2
Communication CAN, Bluetooth
Diagnostic interface USB, CAN
Diameter (PCB) 118mm
Height ( Cap) 4mm - 7mm ( 25mm)

Do it yourself | PCB

Build your own PCB

About

Are you trying to manufacture larger quantities and would like some autonomy? We will provide you with the production data for our reliable motor control unit.

With the production data for our power electronics you can take the procurement of the printed circuit board into your own hands.
You can purchase the electronic components internationally and produce the circuit board anywhere in the world.

We supply you with the production computer for this purpose, where you can load the manufactured printed circuit boards with a software license. We have been using the database system needed for this every day since 2012 and it ensures reliable production with an uptime of 99.8%.

Overview

Annual quantity >1000 Stk.
One-off costs for production data Yes
Annual costs for production system Yes
Licensing costs Per motor controller

MEDKit | Motor-Control Education Kit

Developed for students

About

The motor control education kit is a hardware platform for the development of motor control software for brushless electric motors and was developed specially for educational use at universities.

The openly accessible printed circuit board comprises a micro-controller, a power module, and an electric motor. The power module is properly dimensioned to control the electric motors of e-bikes and e-scooters with an output of up to 1,000W.

A direct connection to dSPACE TargetLink allows seamless transition between different types of simulation:

– Model in the Loop simulation (MiL): floating point simulation of the Simulink model
– Software in the Loop simulation (SiL): fixed-point simulation of the TargetLink model on the host PC
– Processor in the Loop simulation (PIL): fixed-point simulation of the TargetLink model on the ARM core

An example project with the Matlab Simulink model of how to control an e-bike wheel hub motor with space vector PWM (SVPWM) in connection with field-oriented control algorithm (FOC) is included in the scope of delivery.

Overview

Controller STM32F107
Logic supply voltage 12V
Inverter stage supply voltage 12V - 42V
MOSFET type IRLS4030PBF
DC current sensor 75A
Phase current sensor 12.5A
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